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TondeSoft Β· Manufacturing & Industry

🏭Industry-focused business software

PlasticFactoryERP

Industrial manufacturing execution software (MES) for plastics and polymer manufacturing. Manages raw resin ratios, masterbatch compounding, injection/blow molding machine cycles, regrind scrap reconciliation, and weight per piece quality control.

Manage production orders, raw materials, machine output, wastage, finished goods, maintenance and dispatch.

βœ“ Workflow-focusedβœ“ Management visibilityβœ“ Configurable deploymentβœ“ 30 modules in the catalogue
PlasticFactoryERP industry operations

Designed for

Manufacturing & Industry

Product focus

Connected operations

A better way to manage

Control materials, machines and scrap across the factory floor

PlasticFactoryERP connects customer orders to production planning, raw-material issues, machine output and finished goods. It makes scrap and downtime visible so you can improve yield and meet delivery dates.

Ideal for: Plastics packaging factories, injection molding plants, bottle blowers, household plastics makers.

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One connected workspace

Keep essential operational information together instead of relying on disconnected notebooks, spreadsheets and messaging threads.

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Clearer accountability

Give team members defined responsibilities and help managers review actions, approvals and outstanding work.

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Better business visibility

Use structured records and reports to understand activity, identify exceptions and make more informed decisions.

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Designed around your operation

Discuss your branches, approval steps, reports and local operating requirements during product configuration.

Designed around your industry

Solve the everyday coordination challenges

A useful management system should connect the work people do every day with the information owners and supervisors need to make decisions.

01 Β· The challenge

Where work gets disconnected

Resin, additives, machine settings, production cycles, rejected pieces and recycled scrap influence factory efficiency.

02 Β· The workflow

How the system helps coordinate it

Plan production orders, issue raw materials, record machine output, inspect quality, log scrap and receive finished goods.

03 Β· The management view

What decision-makers can review

Review material yield, downtime, reject rates, machine productivity, inventory and order fulfilment.

Problems we solve

Common headaches in manufacturing & industry, and how PlasticFactoryERP addresses them

The problem

Resin and additive usage that is hard to verify

How it helps

Material issues are recorded against production orders.

The problem

Rejected pieces without clear reasons

How it helps

Rejects are logged with reasons and reported by machine.

The problem

Missed delivery dates

How it helps

Order status and production progress are visible to planners and sales.

Before and after

What changes when your team switches to PlasticFactoryERP

Without a system
With PlasticFactoryERP
βœ— Production schedule on a whiteboard
βœ“ Orders scheduled by machine and shift
βœ— Scrap thrown away unrecorded
βœ“ Scrap and regrind tracked
βœ— Customer asks for order status by phone
βœ“ Status available in the system

System capabilities

Explore the PlasticFactoryERP modules

A closer look at the functions that can support your day-to-day activities. The final module setup can be aligned to your organization’s processes.

MODULE 01✳

Extruder & Injection Mold Cycle Logs

Manage extruder & injection mold cycle logs with consistent records, clear ownership and information that can be reviewed by the right team members.

MODULE 02✳

Resin & Color Masterbatch Bill of Materials

Trace batches, dates and movements so teams can investigate quality, expiry or production issues.

MODULE 03✳

Scrap Regrind & Recycling Reincorporation

Manage scrap regrind & recycling reincorporation with consistent records, clear ownership and information that can be reviewed by the right team members.

MODULE 04✳

Hourly Machine OEE & Operator Shifts

Manage hourly machine oee & operator shifts with consistent records, clear ownership and information that can be reviewed by the right team members.

MODULE 05✳

Pallet Barcoding & Finished Goods Warehouse

Manage pallet barcoding & finished goods warehouse with consistent records, clear ownership and information that can be reviewed by the right team members.

MODULE 06✳

User roles and access control

Manage user roles and access control with consistent records, clear ownership and information that can be reviewed by the right team members.

Module explorer

Everything inside PlasticFactoryERP

Search the 30 modules covered in the feature catalogue to find the exact function you need.

30 modules

01

Dashboard

A real-time overview of production, orders, inventory, and financial performance, giving factory management instant visibility into daily operations…

02

Customer Management

Maintains a complete database of customer accounts, order history, and contact details, supporting stronger trading relationships and credit control.

03

Sales & Order Management

Tracks customer orders from quotation through production and delivery, keeping the sales pipeline organised and easy to follow up on.

04

Customer Support

Logs and manages customer enquiries, complaints, and support tickets, ensuring

05

Production Planning

Schedules production runs based on orders, capacity, and material availability, helping the factory meet deadlines efficiently.

06

Manufacturing Execution

Tracks the actual production process on the shop floor in real time, from raw material input to finished output, against the production plan.

07

Bill of Materials

Defines the exact materials, quantities, and processes required to manufacture each product, ensuring consistent costing and production accuracy.

08

Product Catalogue

A central catalogue of all manufactured products, including specifications, pricing, and packaging details.

09

Quality Control

Records quality inspections and test results at key production stages, helping maintain consistent product standards and catch defects early.

10

Machine Management

Tracks factory machinery, including usage, capacity, and operating status, supporting better production planning and asset utilisation.

11

Maintenance Management

Schedules and logs preventive and corrective maintenance on machinery, reducing unplanned downtime and extending equipment life.

12

Raw Material Inventory

Tracks stock levels of raw materials and resins in real time, alerting managers before shortages disrupt production.

13

Finished Goods Warehouse

Manages storage and stock levels of completed products ready for dispatch, keeping warehouse records accurate and organised.

14

Procurement

Manages the purchasing process for raw materials and supplies, from requisition through to order placement.

15

Supplier Management

Maintains a directory of suppliers with contact details, pricing, and performance history, streamlining vendor relationships.

16

Delivery & Dispatch

Coordinates the dispatch of finished goods to customers, tracking delivery status from the warehouse to final destination.

17

Fleet Management

Tracks delivery vehicles, drivers, and maintenance schedules, keeping the factory's transport operations organised and efficient.

18

Export & Regional Trade

Manages documentation and processes for export and cross-border trade, supporting compliance with regional trade requirements.

19

Financial Accounting

A complete accounting module covering income, expenses, and financial statements, giving owners a clear picture of factory performance.

20

Payroll & HR

Manages staff records, attendance, and salary processing, bringing standard HR practice to factory administration.

21

Asset Management

Tracks factory equipment, vehicles, and property assets, including depreciation and maintenance history.

22

Expense Management

Tracks operational expenses such as utilities, maintenance, and materials, categorised for clear cost analysis and budgeting.

23

Multi-Branch Management

Manages multiple factory sites or warehouses from a single system, with centralised oversight and branch-level reporting.

24

Reports & Business Intelligence

Generates detailed production, sales, and financial reports with visual analytics to support informed, data-driven decisions.

25

SMS & Email Notifications

Sends automated alerts for low stock, order updates, and maintenance reminders, keeping the team informed in real time.

26

User & Security Management

Controls system access with role-based permissions, ensuring staff only see and do what they are authorised to.

27

System Administration

Provides administrative tools for configuring and maintaining the overall system, keeping operations running smoothly.

28

Environmental & Regulatory

Tracks environmental and safety compliance requirements, helping the factory stay audit-ready and aligned with regulations.

29

Document Management

Securely stores and organises factory documents, certificates, and files, with controlled access for authorised users.

30

Company Settings

Configures core organisational settings, such as branch details, tax rates, currency, and system-wide defaults.

Built with African operations in mind

Practical tools for the way business works here

Designed for organizations operating in Ghana and across Africa, where teams may need clear multi-branch oversight, Ghana cedi reporting, Mobile Money and cash collection visibility, SMS or WhatsApp communication, and practical workflows for local operations. Specific integrations and regulatory requirements are confirmed during solution scoping.

  • βœ“Suited to injection moulding, blow moulding and extrusion workflows
  • βœ“Stock in kilograms, pieces and cartons
  • βœ“Customer accounts and payments in cedis
Local payment realitiesCash, bank and Mobile Money workflows can be assessed for your setup.
Branch-level visibilityDiscuss location-based access, reporting and management controls.
African professionals and local business operations relevant to PlasticFactoryERP

TondeSoft Β· Ghana

Local understanding. Connected business systems.

African team using PlasticFactoryERP in daily operations

A day with PlasticFactoryERP

See how a typical day flows

A customer orders 10,000 containers. The planner raises a production order, resin and colourant are issued, machine output and rejects are logged each shift, and finished goods are dispatched against the order.

Illustrative scenario. Actual workflows are configured with your team during implementation.

Who uses it

One system, the right view for every role

Role-based access helps each person see and do what their job requires.

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Plant Manager

Reviews yield, downtime, scrap and order fulfilment.

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Production Planner

Schedules orders across machines and shifts.

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Machine Operators

Record output, rejects and downtime.

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Sales / Stores

Handle customer orders, stock and dispatch.

More capabilities

Built for the details of your industry

Bill of Materials

Define resin, additive and packaging per product.

Production Orders

Plan, release and close orders with planned vs actual quantities.

Scrap & Regrind

Record rejects and recycled material re-use.

Machine Output Logging

Capture shift output, cycle and downtime.

Finished Goods & Dispatch

Track packed goods, deliveries and invoices.

Preventive Maintenance

Plan machine servicing and spare parts use.

PlasticFactoryERP management dashboard in Ghana cedis

Reports & insight

Reports your management team can act on

  • βœ“ Production by machine and product
  • βœ“ Raw-material consumption and yield
  • βœ“ Reject and scrap rate
  • βœ“ Machine downtime and maintenance
  • βœ“ Finished goods stock
  • βœ“ Order fulfilment status

Dashboard image is illustrative. Report content is agreed during implementation.

Your workflow, step by step

From first task to final report in 5 connected steps

  1. 1

    Receive the order

    Capture product, quantity, specifications and delivery date.

  2. 2

    Plan production

    Assign orders to machines and issue materials.

  3. 3

    Produce

    Record output, rejects and downtime.

  4. 4

    Pack & dispatch

    Create packing lists and deliveries.

  5. 5

    Invoice & analyse

    Bill the customer and review job cost.

Is it right for you?

This fits if…

  • βœ“You manufacture plastic products
  • βœ“You run several machines
  • βœ“You want better scrap control
  • βœ“You quote jobs and need accurate cost

What you will need

To get started

  • ●A PC for planners and stores
  • ●Shift output entry from the floor
  • ●Product specs and material list

Exact hardware and connectivity are confirmed during your consultation.

Your first win

What you can expect early

Compare material issued with finished output.

  • βœ“ Guided setup with your team
  • βœ“ Your data imported where possible
  • βœ“ Staff training and ongoing support

Scope and timelines are agreed after consultation.

How it works

From daily transactions to management insight

A practical operating cycle helps your team capture work consistently and gives management a clearer view of what is happening across the organization.

1

Register

Capture the people, products, services, locations or jobs your operation needs to manage.

2

Process

Move each transaction through the appropriate operational steps with clear responsibility and status.

3

Monitor

Review activity, exceptions, balances and performance using consolidated operational views.

4

Improve

Use reports and historical records to identify bottlenecks, control costs and plan next actions.

PlasticFactoryERP work environment PlasticFactoryERP business activity

Your operation

One clearer picture.

Organized records. Connected processes. Better oversight.

Made to fit your organization

Your business is unique. Your software should reflect that.

During consultation, TondeSoft can review your current processes, reporting needs, branches, staff roles and deployment preferences to define the right configuration for PlasticFactoryERP.

  • βœ“ Review of your current operating workflow
  • βœ“ Discussion of modules, user roles and approvals
  • βœ“ Data migration and deployment planning, where required
  • βœ“ Staff orientation, support and future enhancement planning
Team and operations relevant to PlasticFactoryERP

Discuss your requirements

Tell us how your organization works. We will help identify the most suitable modules and implementation approach.

Talk to a TondeSoft Consultant

Visibility & control

Make informed decisions with organized information

Review transaction history, outstanding tasks, operational activity and management summaries in a structured way. Reporting options can be agreed during implementation to reflect the indicators that matter to your team.

Deployment conversation

Start with the requirements that matter most

Whether you operate one location or multiple branches, discuss users, data, devices, integrations, hosting and support needs with our team before deployment.

Request product information β†—

Frequently asked questions

Planning your PlasticFactoryERP implementation

A few practical answers to help your team take the next step.

Can we cost each product?+

Material, labour and overhead costing can be configured to estimate cost per product.

Can we track scrap and recycling?+

Yes. Rejects, scrap and regrind usage can be recorded and reported.

Can we cost jobs?+

Material, labour and overhead can be combined to estimate job cost.

Can we track machine maintenance?+

Maintenance schedules and downtime records can be configured.

Can we plan by machine?+

Yes. Orders can be scheduled across machines.

Can we record colour and batch numbers?+

Batch details can be captured.

Can we cost by job?+

Job costing can be configured.

Can the system support more than one branch or location?+

Multi-location requirements can be reviewed during configuration, including user access, location-level activity and consolidated management reporting.

Can the system be adapted to our existing workflow?+

Yes. TondeSoft can review your current process, required approvals, reports and user roles to define the appropriate implementation scope.

How do we get pricing and a demonstration?+

Contact the TondeSoft team with your organization type, number of users and key requirements. We can then arrange a product discussion and provide a suitable proposal.

Take the next step

Ready to explore PlasticFactoryERP?

Request a tailored walkthrough, discuss your business requirements and find out how TondeSoft can help streamline your operations.

Key Features
    Ideal For
    Impact Metric
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